Automatic Screw Feeding Screwdriver Fastening Machine with Torque Electric Screwdriver

• Tool Bit: According to The Screw Type
• Style: Desktop
• Type: Screw Fastening Robot
• Voltage: AC High Voltage
• Power Supply Voltage: 220V or 110V
• Automation: Fully Automatic
• Model NO.: TBS-SC-6331
• Power Source: Electricity and Pneumatic
• Function: Professional
• Condition: New
• Customized: Customized
• Max. Product Size: 250*280mm
• Drive Mode: Closed-Loop Motor+Synchronous Belt
• Control Mode: Microcontroller + Teach Pendant
• Screw Feeding: Blowing Type
• Position Accuracy: +/-0.02mm
• Memory: 1000 Files
• Max. Load: 15kg
• Net Weight: 75 Kg
• Air Pressure: 0.4-0.6 MPa
• Transport Package: Wooden Box Package
• Specification: 800*630*780 mm
• Trademark: Topbest
• Origin: China
• HS Code: 8479899990
• Production Capacity: 500 Pieces/Year

Product Description

TBS-SC-6331 
Desktop 4-Axis Blow-Type Single Head Dual Rail Screw Fastening Robot

Parameters

Model		TBS-SC-6331
Dimension		800mmX630mmX780mm
Max. product size		200*280mm
Driving mode		Closed-loop motor + synchronous belt
Control mode		Microcontroller + Touch Panel
Moving range	X Axis	X=580mm
	Y1/Y2 Axis	Y1=280mm, Y2=280mm
	Z-Axis	Z=100mm
Max. speed	X, Y1/Y2 Axis	600mm/sec
	Z Axis	400mm/sec
Repeated accuracy	X, Y1/Y2 Axis	±0.02mm
	Z Axis	±0.02mm
Memory		1000 Files
Screwdriver		SD/KILEWS/HIOS
Screw feeding		Blowing Type
Programming		Remote teaching / Manual data input
Max load		15KG
Alarm system		Stripped alarm
Net weight		88KG
Input voltage		220V AC/50Hz(110V AC/60Hz)
Air pressure		0.4~0.8Mpa
Work environment		0~40ºC, Humidity 20%~95%

Functions&Advantages

Functions. 1. Wide universality, small in size, can cooperate with production line, convenient for product replacement. 2.With intelligent inspection function, inspection miss locked,unstable locked,loose screw and so on. 3. The Y axis can be made into double-station(that is, double Y axis),so the operator can load alternately. 5. High degree of automation, easy operation which the staff can master and debug quickly. 6. Accurate torsion, convenient adjustment, and the quality of lock is guaranteed. 7. Touch screen display or teach pendant programmable achieve more operations,Through a simple programming, can be put into production, convenient for production and management. 8. With the function of leak detection, once a screw did not fill in place it can fill continually or start alarm processing.

Advantages. Reduce cost:High-efficiency operation is achieved by only one person.one person's efficiency amounts to 3-5 persons' efficiency  High efficiency:the number of electric screwdriver of the Z axis is customizable according to customers' requirements. Several electric screwdrivers can work at the same time. More relax: single equipment for single worker, Just finished loading,Reduce the labor intensity of workers. Reliability:Automatic alarm system, working >20 hours Good image:Iintelligent automatic equipment presents a new appearance of production line in factories,which helps enterprises establish a image of high technology 6.Customization:Robot can be customized based on customers' requirements on products assembly.

 

FQA

1.  Why is Robotic Screw driving machine?
  -- To give better in term of quality such as same read out trace torque for each point of production.
  -- Higher efficiency by reducing manpower at least one to three person.

2  What are the feeding types for the Robotic Screw Driving System?
  -- We using the vibrator to sort the screw depending on screw type and size.
  -- Firstly we using the pick and place of the screw presenter.
  -- Another way is we using air blowing to feed directly to the screwdriver.

3. How to apply the screw to the product?
  -- Mainly, we have 2 ways to screw the product which is magnetic for ferrous screw and vacuum for all material including ferrous, copper, stainless steel screw.

4. What kind of screws are fit for the air blowing type machine?
  -- Screw models M1.4~ M4 are fit for air blowing feeding of screw driving machine.
  -- Screw length must less than 16mm. If more than, the feeder needs to be customized.  
  -- The screw's length must be over 1.2 times of diameter for air blowing feeding type to prevent the screw from turn over inside the feeder's tube.

5. What kind of screws are fit for the screw presenter type machine?
  -- Screw models M0.8 ~ M4 are fit for Magnetic, vacuum feeding of screw driving machine.
  -- Machine screws, self-tapping screws, etc.

6. When does the machine have multiple electric screwdrivers?
  -- For high efficiency, we offer dual screwdriver for simultaneously fastening for the product in array position.

7. What does an electric screwdriver the machine use?
  -- Currently, we are using the electric screwdriver from Kilews, Sudong, DEPRAG, DESOUTTER, MOUNTZTORQUE, HIOS, and Atlas.

8. What is the range of the tapped hole's depth on the products?
  -- The range is about 20mm, depending on customer product and must be magnetic screw type.

9. What is the common problem during the fastening process?
  -- There are five common problems could occur throughout the process such as misalignment entry, broken screw, damaged thread, missing part and floating screw.

10. What are the differences between SC-2 and GW-4 ?
  -- GW using gravity to transfer the screw to the nozzle and push to release the screw. The screwdriver nozzle contacted with the product surface and it is likely to slightly damage the surface.
  -- SC-2 using air blowing to transfer the screw to the nozzle and push button to release the screw.

11. How is dual rail working?
  -- Our machine has a dual rails system to allow loading on the second rail simultaneously while the first rail is on the fastening process.

12. What is the purpose of one rail system?
  -- One rail system occupy small workspace or bigger product.

13. Does the machine come with a warranty?
  -- The machine comes with one year warranty excluding consumable parts.

14. How about after-sale service?
  -- We provide remote video and 24hours telephone or you may visit our company. On-site service will be charged accordingly.

15. What is the size of the working base?
  -- Working base size as stated for each machine. Fixture size should be in consideration. However, the size of products can be customized according to customers.

16. Does the enclosure include?
  -- You may select a model with or without an enclosure.

17. What are the safety features of the machine?
  -- The emergency button is accessible for all machines. The safety door is optional.

18. Is the screw driving system compatible with other robots?
  -- Our screw driving system is compatible with the SCARA robot, 6 axles robot.


19. Can I be your distributor?
  -- Yes, we are open to any company that would like to become our distributor except in certain areas we already have our own agent.

20. Do you provide a fixture for the machine?
  -- Yes, we also can design the fixtures based on customer products. For example, a rolling fixture for multiple surfaces fastening.  

21. What is the delivery term?
  -- EXW, FOB, DAP, FCA.
  -- Lead time is 20 business days.