| After-sales Service: | Engineer Team Provide on-Site Technology Support |
|---|---|
| Precision: | High Precision |
| Condition: | New |
| Certification: | ISO, CE |
| Warranty: | 24 Months |
| Automatic Grade: | Automatic |
| Customization: |
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| Descripetion: | |
| The automatic solder paste dispensing machine is an intelligent device that can automatically complete the dispensing tasks in the SMT process on the manufacturing line. It consists of a dispensing valve, controller, etc., and can meet various dispensing tasks, including high-viscosity glue. Its working principle is to put the solder paste into a glue bottle, and use compressed air to flow the solder paste out of the dispensing needle and point it at the predetermined position on the PCB circuit board. When using an automatic solder paste dispensing machine, attention should be paid to eliminating bubbles and ensuring the fluidity of the solder paste to ensure the dispensing effect and product quality | |
| Feature: | |
| 1 | High-cost performance; |
| 2 | Non-contact jet valve to realize smaller dispensing diameter and wider application area; |
| 3 | Jet valve can improve the reliability and uniformity of dispensing, and improve the output and material utilization rate; |
| 4 | The minimum width of excessive glue can be controlled in 0.2mm(related to the configuration and glue); |
| 5 | Chip edge identification is much more accurate than mark-point identification. |
| 6 | ID identification, automatic program calling, fool-proofing and data statistics function helps to realize smart manufacturing. |
| 7 | Accurate metering and even mixing helps to avoid possible waste of glue. |
| 8 | Shot size and positioning keep consistent, fast. |
| 9 | Good universality makes PGB1560D suitable for applications of LED, electric and others glue potting needed. |
| 10 | Pendant teaching programming, which is fast and easy to program. |
| 11 | Tally function, non-standard mode, primer mode, level alert, filter mode, liquid display device, preventing backflow device and other functional device |
| 12 | Glue speed and glue amount can be set separately. |
| 13 | Controlled by a high precision stepping motorzand the trail is accurate. |
| 14 | Can finish any shapepoint glue,such as space point arc,etc. |
| 15 | contains a variety of glue needles, ayringes, glue valves, and controllers to meet different requirements. |
| 16 | Desktop type, can be placed on the production line. |
| 17 | DIY mode, free matches of axis and heads, head number range is 1~12. |
| 18 | Optional Full English marked machine body, to be international application. |
| 19 | Multi-axis design with high rigidity aluminum alloy. |
| 20 | Single / Double Y axis type, automatic working alternatively, saving the time of placing object. |
| 21 | The glue automatic feeding, safe and silence. |
| 22 | Main components of the machine are high quality, ensure the reliability and accuracy. |
| 23 | Fixture and tooling available. Contact us for customization. |
| Model | Topbest-DJ-5331 |
| Dimension (L*W*H) (mm) | 730*630*850mm |
| Weight(kg) | 70 |
| Operation Range (X*Y*Z) (mm) | 480*280*80mm |
| Axes | 4 Axis (X,Y1,Y2,Z) |
| Driving mode | Precision Stepping Motor+Timing belt |
| Maximum Speed | X,Y 600-800mm/S, Z 600mm/S |
| Repeated precision | X,Y,Z ±0.02mm |
| Teaching Method | Remote Teaching / Manual Data Input / Optional: LCD Touch Screen |
| Motor system | precision stepper motor |
| Transmission mode | Timing belt + screw rod +guide rail |
| Control Panel | Teach pendant (optional:PC or Touch Screen) |
| Dispensing efficiency | According to the glue type or product requirements |
| Dispensing valve | According to the glue type or product requirements |
| Voltage | AC 110V/220V,50Hz/60Hz |
| External Interface | USB + RS232 |
| Power Source | Electricity + Pneumatic |
| Air pressure requirement | 0.4 to 0.6MPa (4 to 6kg/cm2) as dry air |
| Working Temperature | 5-40C° |
| Working Humidity | 20-90% RH |
| Advantage: | |
| 1 | Machines can improve the problem of manual dispensing, such as controlling the amount of glue dispensed by machines |
| 2 | Apply glue evenly and no glue waste |
| 3 | Easy to clean |
| 4 | Suitable for dispensing various products |
| 5 | Fast speed, with a maximum speed of 500mm/second, three-axis linkage, and automatic height adjustment without manual processing |
| 6 | Unique control system, no glue leakage during dispensing process, ensuring dispensing quality |
| 7 | High precision: The automatic solder paste dispensing machine adopts high-precision dispensing valves and controllers, which can achieve high-precision dispensing, improve product quality and reliability. |
| 8 | Efficient and Stable: The automatic solder paste dispensing machine adopts an automated control system, which can achieve continuous and stable dispensing and improve production efficiency. |
| 9 | Programmable Control: The automatic solder paste dispensing machine adopts a programmable controller, which can be programmed and controlled according to production needs to achieve diversified dispensing methods. |
| 10 | Easy to operate: The automatic solder paste dispensing machine is easy to operate and can be mastered through simple training. |
| 11 | Easy maintenance: The automatic solder paste dispensing machine has a simple structure and is easy to maintain, which can reduce production costs. |
| 12 | Improve production efficiency: Automatic solder paste dispensing machines can significantly improve production efficiency, reduce labor costs and the impact of human factors on product quality |
| 1 | We provide fulL SMT solution for you |
| 2 | We provide core technology with our equipments |
| 3 | We provide the most professional tech service |
| 4 | We have wealthy experience on SMT factory setup |
| 5 | We can solve any question about SMT |
FAQ
1.Q: Are you manufacturer or trading company?
We are manufacturer, we build the machine by our team. We have R&D team that can customize the machine based on customer requirement.
2.Q: Can you provide the quotation for your glue dispensing machine?
Thanks for your inquiry, before we can provide quotation, please share your glue data sheet especially viscosity of the glue use, glue dispensing volume ,glue packing and your product details so that we can give suitable solution. Highly appreciate if you can share the manual glue dispensing video.
3.Q: Does our dispensing unit can be integrated with your platform?
It is workable, previously we have integrated dispensing valve with Vermes, Musashi and Nordson. Otherwise, please confirm signal type needed to be provided by us.
4.Q: How to control the amount of glue?
The amount of glue is controlled depends on valve used. Air pressure controller valve is less accurate. We can also control valve opening by using voltage or current signal to control the glue amount. Also we can change real time dispensing speed by changing PWM signal to control the excessive glue at corner side.
5.Q: What are the consumable parts of your machine?
Example for syringe system, we will provide 30 dispensing needle and 5 glue syringe for each machine. Others system will be negotiable with customer.
6.Q: How much is the transportation freight?
The freight depends on the quantity, weight, size and the destination port.
7.Q: How about the working life time of machine?
Normally, our machine can be used for over 5 years. Except for consumable parts, the other parts can be replaced for free of charge within one year.
8.Q: How can I trust your company and ensure to get the goods when i placed order from you?
We established since 2000 with 4000 square meter factory, supported by 100 employee. We also have 500 customer all around the globe.
9.Q: How about the package? Is it safe during the delivery?
All machine is packed by standard strong plywood with foam inside.
10.Q: What’s your lead time?
15-20 working days depending to your quantity.
11.Q: Are the machine easy to use? If I have no experience, can i operate it well?
Did you provide the user manual and operating videos to support us?
Yes, our machine is designed easy to use. Normally, it will take you 2-3 hours to learn on how to operate, if you have experience on the similar machine, it will much faster to learn. We will provide the English user manual, and remote video support. If you still have problems, we will arrange on site support.
12.Q: If we come to your factory, will you provide the free training?
Yes, warmly welcome you to visit our factory, we will arrange the free training for you.
13.Q: How to avoid glue dripping or glue tail?
We retract back the glue after dispensed. We also reverse the path first before retract the glue dispensing needle.
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