| Axis: | 5 Axis |
|---|---|
| Style: | Floor |
| Control: | Automatic |
| Application: | Electrical & Electronics Industry, Lighting Industry, Auto Industry, Communication Industry |
| Certification: | CE, ISO |
| Drive Mode: | Stepping Motor + Synchronous Belt |
| Customization: |
|---|
Suppliers with verified business licenses
Audited Supplier | 1. The lower rack of the equipment adopts 40 * 40 * 2 square welding and baking paint, and the upper rack adopts cold bend-plate |
| 2. Equipment is suitable for the maximum fixture size of 350 * 300, and the chain can be adjusted from 100mm to 350mm |
| 3. Compressed air: 5-7kgf/cm2 (requires filtered water, oil, etc.). |
| 4. Electrical performance: grounding below 8 Ω, insulation resistance above 200M Ω; |
| 5. The controlling system is independent, and equipped with an emergency stop switch; |
| 6. Combining pneumatic and electric, the pneumatic control system consists of a gas source, filter, pressure-reducing valve, solenoid valve, busbar, etc. The electronic control system consists of PLC or industrial computer, power supply, terminal, MCB, relay, operation panel, alarm light, etc; |
| 7. Frame structure and other structural components: composed of square tubes, sheet metal, feet, base plates, and other processed parts, all metal part surfaces are treated with rust-proof; Equipped with safety doors and Security access control; |
Advantage
Real-time soldering process monitoring
CCD visual positioning and programming
Preheating platform (optional)
Record soldering temperature
Nitrogen protected soldering (optional)
Rich experience on soldering workmanship
| Model | Topbest-OS-331RCM | |
| Dimension | 950mmX940mmX1800mm(with Monitor) | |
| Max. product size | 250*280mm | |
| Driving mode | Stepping motor+ synchronous belt | |
| Control mode | Microcontroller, teach pendant | |
| Moving range | X Axis | X=750mm |
| Y1/Y2 Axis | Y1=500mm,Y2=500mm | |
| Z/R Axis | Z=200mm R=360° | |
| Max. speed | X, Y1/Y2 Axis | 600mm/sec |
| Z Axis | 400mm/sec | |
| R Axis | 300°/sec | |
| Repeated accuracy | X, Y1/Y2 Axis | ±0.02mm |
| Z Axis | ±0.02mm | |
| R Axis | ±0.05° | |
| Memory | 1000 files | |
| Solder wire diameter | Φ0.6mm~Φ1.2mm | |
| Solder wire feeding accuracy | 0.1mm | |
| Temperature setting range | 0-550ºC | |
| Temperature control accuracy | ±5ºC | |
| Heating power | 150W | |
| Camera pixel | 300K pixel microcamera | |
| Transfer | Chain conveyor | |
| Screen solution | 800*480 | |
| Max load | 15KG | |
| Alarm system | Solder wire shortage/jam alarm | |
| Tip cleaning | Blowing | |
| Fume extraction system | Option | |
| Power | 500W | |
| Input voltage | 220V AC/50Hz(110V AC/60Hz) | |
| Air pressure | 4~5kg/cm2 | |
| Work environment | 0~40ºC, Humidity 20%~95% | |
1. Why Robotic Soldering?
-- The main purpose it to replace manual soldering and give better in term of quantity and quality of production. It also due to Design For Manufacturing (DFM) which is wave soldering method cannot be done.
2. What are the advantage compared to wave soldering?
-- Only small workspace needed
-- Less electricity used
-- Avoid solder oxidized in tin bath from wave soldering process
3. How long for soldering process?
-- Solder time depends on solder point size. For example, smaller solder point need 0.6 seconds , larger solder point need two to three seconds.
4. What are the method for soldering?
-- Our machine offers two methods of soldering which is point and slide soldering depend on soldering distribution.
5. When does the Z-axis need to rotate?
-- Our machine offers Z-axis for rotationdepend on location of solder point.
6. Does the machine has dual-head for solder tip?
-- For high efficiency, we offer dual head solder tip for simultaneously solder but Z-axes cannot do the rotation.
7. What is the heating system used?
-- Currently we are using heating system from Weller's brand. But itis also compatible with Quick, Hakko and JBC brand.
8. How many rail systems offered?
-- Our machine has dual rail system to allow loading on second rail simultaneously while first rail is on soldering process.
9. What is the lifetime of a solder tip?
-- Up to 30,000 solder point. Depends on temperature used and area of soldering points.
-- The higher the temperatureuse, the shorter the lifespan of iron tips.
-- The bigger the areaof soldering point, the shorter the lifespan of iron tip.
10. Does the machine come with warranty?
-- The machine come with 1 year warranty excluding consumable part such as iron tip and solder wire. 6 months for heating
11. How about after sale service?
-- We provide remote video and 24hours telephone or you may visitto our company. On site service will be charge accordingly.
12. What is the size of working base?
-- Working base size as stated for each machine. However, size of product can be customized according customer.
13. Does the enclosure included?
-- You may select model with or without enclosure.
14. What are the safety features of the machine?
-- Emergency button is accessible for all machines. Safety door is optional.
15. Are the soldering system compatible with other robot?
-- Our soldering system is compatible with SCARA robot, 6 AXIS robot.
16. Can i be your distributor?
-- Yes, we are open to any company that would like to become our distributor except in certain area we already have our own agent.
17. Which spare part are included with the machine?
-- The spare parts are Solder tip (10 units), feeding tube 1 set each solder wire diameter (1.2mm, 1mm, 0.8mm).
18. Do you provide fixture for the machine?
-- Yes, we also can design the fixtures based on customer product.
19. What are the delivery term?
-- EXW, FOB, DAP, FCA
-- Lead time is 20 working days.
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