Automatic SMT Welder Assembly Line Welding Machine

Product Description

 

TBS-6331RCX

Build -in 5 axle with 5 stepping motors, real time monitoring & camera, solder temperature controller, vacuum, self-diagnosis function, iron tip cleaner & solder collector, etc.

Functions & Advantages
Camera & Computer	Real time monitoring & Locate datum points
High efficiency	Two products' fixtures to alternately work
Soldering Motor	Point soldering & Drag soldering
Self-diagnosis function	Run simply & serve MEC

 

Unit= MM
Height	930
Width	630
Length	810
SPEED: (mm/sec)
Axle X & Y1 & Y2	<600 mm/sec
Axis Z	<400 mm/sec
Axis R	<300° /sec
ACCURACY: mm
Axle X & Y1 & Y2	±0.02mm
Axis Z	±0.02mm
Axis R	±0.05°
Other
Memory Files	1000
Accuracy of wire feeding	±0.1 mm
Range of heating	0~550 ºC
Accuracy of heating	±5 ºC
CCD camera	300 K
Alarm system	Wire refill warning/ wire jam warning
Power output of heater	150 W
Iron tip cleaning	Air blowing/ sponge
Machine output	500 W
Machine input	220V 50Hz/ 110V 60Hz
Max. loading weight	15 KG
Max size of product	250* 280 mm

FAQ

1. Why Robotic Soldering?
-- The main purpose it to replace manual soldering and give better in term of quantity and quality of production. It also due to Design For Manufacturing (DFM) which is wave soldering method cannot be done.

 

2. What are the advantage compared to wave soldering?
-- Only small workspace needed
-- Less electricity used 
-- Avoid solder oxidized in tin bath from wave soldering process

3. How long for soldering process?
  -- Solder time depends on solder point size. For example, smaller solder point need 0.6 seconds , larger solder point need two to three seconds.

 

4. What are the method for soldering?
-- Our machine offers two methods of soldering which is point and slide soldering depend on soldering distribution.

 

5. When does the Z-axis need to rotate?
  -- Our machine offers Z-axis for rotationdepend on location of solder point.

 

6. Does the machine has dual-head for solder tip?
-- For high efficiency, we offer dual head solder tip for simultaneously solder but Z-axes cannot do the rotation.

 

7. What is the heating system used?
-- Currently we are using heating system from Weller's brand. But itis also compatible with Quick, Hakko and JBC brand.

 

8. How many rail systems offered?
-- Our machine has dual rail system to allow loading on second rail simultaneously while first rail is on soldering process.

 

9. What is the lifetime of a solder tip?
-- Up to 30,000 solder point. Depends on temperature used and area of soldering points.
-- The higher the temperatureuse, the shorter the lifespan of iron tips.
-- The bigger the areaof soldering point, the shorter the lifespan of iron tip.

 

10. Does the machine come with warranty?
-- The machine come with 1 year warranty excluding consumable part such as iron tip and solder wire. 6 months for heating.

 

11. How about after sale service?
-- We provide remote video and 24hours telephone or you may visitto our company. On site service will be charge accordingly.

 

12. What is the size of working base?
-- Working base size as stated for each machine. However, size of product can be customized according customer.

 

13. Does the enclosure included?
-- You may select model with or without enclosure.

 

14. What are the safety features of the machine?
-- Emergency button is accessible for all machines. Safety door is optional.

 

15. Are the soldering system compatible with other robot?
-- Our soldering system is compatible with SCARA robot, 6 AXIS robot.

 

16. Can i be your distributor?
-- Yes, we are open to any company that would like to become our distributor except in certain area we already have our own agent.

 

17. Which spare part are included with the machine?
-- The spare parts are Solder tip (10 units), feeding tube 1 set each solder wire diameter (1.2mm, 1mm, 0.8mm).

 

18. Do you provide fixture for the machine?
-- Yes, we also can design the fixtures based on customer product.

 

19. What are the delivery term?
-- EXW, FOB, DAP, FCA
  -- Lead time is 20 working days.

Company Introduction