PCB Automatic Soldering Assembly Production Line Machine

Product Description

Topbest-T-6

Product Description

 

Detailed Photos

 

TBS-6331RM
Desktop 5-Axis Single Head Dual Station Automatic Soldering Robot with Monitor



The soldering robots mainly replace manual welding processes and are ideal for electronic assembly and electronics
manufacturers to replace manual welding.

It can alleviate many substantive problems of large, medium and small-sized enterprises, such as shortage of manpower,
low production efficiency, high labor intensity, increased the cost of material consumption and increased difficulty in management.

It can improve the welding quality of the product. It is a tool for the company to reduce the number of employees, increase 
production efficiency, improve product quality and enhance the company's core competitiveness.
 



Parameters

Model		T-6331RM
Dimension		930mmX630mmX810mm 1030mmX630mmX810mm(with Monitor)
Max. product size		250*280mm
Driving mode		Stepping motor+ synchronous belt
Control mode		Microcontroller, teach pendant
Moving range	X Axis	X=580mm
	Y1/Y2 Axis	Y1=280mm,Y2=280mm
	Z/R Axis	Z=100mm  R=360°
Max. speed	X, Y1/Y2 Axis	600mm/sec
	Z Axis	400mm/sec
	R Axis	300°/sec
Repeated accuracy	X, Y1/Y2 Axis	±0.02mm
	Z Axis	±0.02mm
	R Axis	±0.05°
Memory		1000 files
Solder wire diameter		Φ0.6mm~Φ1.2mm
Solder wire feeding accuracy		0.1mm
Temperature setting range		0-550ºC
Temperature control accuracy		±5ºC
Heating power		150W
Camera pixel		300K pixel microcamera
Max load		15KG
Alarm system		Solder wire shortage/jam alarm
Net weight		80KG
Tip cleaning		Blowing
Fume extraction system		Option
Power		500W
Input voltage		220V AC/50Hz(110V AC/60Hz)
Air pressure		4~5kg/cm^2
Work environment		0~40ºC, Humidity 20%~95%

Advantage
  Real-time soldering process monitoring
  Preheating platform (option)
  Nitrogen protected soldering (option)
  Rich experience on soldering workmanship
 
Application
Suitable for automotive electronics, digital electronics, electronic, LCD, circuit boards and other production industries, connectors, RJ/network transformer, platoon line, FPCB welding, COF package for welding, computer motherboards, CABLE, speaker, and motor high-frequency head, photoelectric products, and all high-quality welding.

FAQ

1. Why Robotic Soldering?
-- The main purpose it to replace manual soldering and give better in term of quantity and quality of production. It also due to Design For Manufacturing (DFM) which is wave soldering method cannot be done.

 

2. What are the advantage compared to wave soldering?
-- Only small workspace needed
-- Less electricity used 
-- Avoid solder oxidized in tin bath from wave soldering process

3. How long for soldering process?
  -- Solder time depends on solder point size. For example, smaller solder point need 0.6 seconds , larger solder point need two to three seconds.

 

4. What are the method for soldering?
-- Our machine offers two methods of soldering which is point and slide soldering depend on soldering distribution.

 

5. When does the Z-axis need to rotate?
  -- Our machine offers Z-axis for rotationdepend on location of solder point.

 

6. Does the machine has dual-head for solder tip?
-- For high efficiency, we offer dual head solder tip for simultaneously solder but Z-axes cannot do the rotation.

 

7. What is the heating system used?
-- Currently we are using heating system from Weller's brand. But itis also compatible with Quick, Hakko and JBC brand.

 

8. How many rail systems offered?
-- Our machine has dual rail system to allow loading on second rail simultaneously while first rail is on soldering process.

 

9. What is the lifetime of a solder tip?
-- Up to 30,000 solder point. Depends on temperature used and area of soldering points.
-- The higher the temperatureuse, the shorter the lifespan of iron tips.
-- The bigger the areaof soldering point, the shorter the lifespan of iron tip.

 

10. Does the machine come with warranty?
-- The machine come with 1 year warranty excluding consumable part such as iron tip and solder wire. 6 months for heating.

 

11. How about after sale service?
-- We provide remote video and 24hours telephone or you may visitto our company. On site service will be charge accordingly.

 

12. What is the size of working base?
-- Working base size as stated for each machine. However, size of product can be customized according customer.

 

13. Does the enclosure included?
-- You may select model with or without enclosure.

 

14. What are the safety features of the machine?
-- Emergency button is accessible for all machines. Safety door is optional.

 

15. Are the soldering system compatible with other robot?
-- Our soldering system is compatible with SCARA robot, 6 AXIS robot.

 

16. Can i be your distributor?
-- Yes, we are open to any company that would like to become our distributor except in certain area we already have our own agent.

 

17. Which spare part are included with the machine?
-- The spare parts are Solder tip (10 units), feeding tube 1 set each solder wire diameter (1.2mm, 1mm, 0.8mm).

 

18. Do you provide fixture for the machine?
-- Yes, we also can design the fixtures based on customer product.

 

19. What are the delivery term?
-- EXW, FOB, DAP, FCA
  -- Lead time is 20 working days.