| Customization: | Available |
|---|---|
| Stroke(X*Y*Z): | 300mm500mm100mm |
| Screw Feeder: | Topbest |
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| Feature: | |
| 1 | Add the automatic return function for the fixture after the products are collected in the fixture |
| 2 | There will be an emergency stop when the door is opened thanks to the safety door interlock function. |
| 3 | MES docking and data saving and analysis function. |
| 4 | Add the function for scanning codes and bonding product codes. |
| 5 | Add two start buttons at the external ends for the front and back respectively |
| 1 | Smart screwdriver supports switching between various torque units, and can directly switch to the required torque unit according to customer product process requirements. |
| 2 | The screw-fastened data will be automatically saved and can be saved in various formats as required. The torque waveform can be automatically saved. |
| 3 | According to the product code, operator code, bonding each screw fastening result, fastening torque, fastening circles, fastening time, fastening results, whether it is OK, etc. |
| 4 | Data can be integrated with the MES system according to customer requirements. |
| 5 | Traceability management can be done based on the fastening data. |
| 6 | Torque accuracy can reach ± 2.5%, fastening angle ± 1° |
| 7 | Accurate floating/screw-sliding detection, equipped with OK and NG status indicators, quickly identifying abnormalities; |
| 8 | Support barcode-scanning bonding. |
| Model | Topbest-BS-331 | |
| Feeder mode | Pick&Place type (Suction type or air blow type) | |
| Dimension (L*W*H) (mm) | 750*600*1750mm | |
| Driving mode | Close-loop Motor+Timing belt | |
| Control mode | Microcontroller + Teach Pendant | |
| Operation Range (mm) | X Axis | X = 300mm |
| Y Axis | Y = 500mm | |
| Z Axis | Z = 100mm | |
| Maximum Speed | X/Y Axis | 800mm/S |
| Z Axis | 400mm/S | |
| Repeated precision | X/Y Axis | ±0.02mm |
| Z Axis | ±0.02mm | |
| Programming Method | Teaching pendant | |
| Voltage | AC 110V/220V,50Hz/60Hz | |
| Power Source | Electricity + Pneumatic | |
| Air pressure requirement | 4~5kg/cm2 | |
| Working Temperature | 5-40C° | |
| Working Humidity | 20-90% RH | |
1. Why is Robotic Screw driving machine?
-- To give better in term of quality such as same read out trace torque for each point of production.
-- Higher efficiency by reducing manpower at least one to three person.
2 What are the feeding types for the Robotic Screw Driving System?
-- We using the vibrator to sort the screw depending on screw type and size.
-- Firstly we using the pick and place of the screw presenter.
-- Another way is we using air blowing to feed directly to the screwdriver.
3. How to apply the screw to the product?
-- Mainly, we have 2 ways to screw the product which is magnetic for ferrous screw and vacuum for all material including ferrous, copper, stainless steel screw.
4. What kind of screws are fit for the air blowing type machine?
-- Screw models M1.4~ M4 are fit for air blowing feeding of screw driving machine.
-- Screw length must less than 16mm. If more than, the feeder needs to be customized.
-- The screw's length must be over 1.2 times of diameter for air blowing feeding type to prevent the screw from turn over inside the feeder's tube.
5. What kind of screws are fit for the screw presenter type machine?
-- Screw models M0.8 ~ M4 are fit for Magnetic, vacuum feeding of screw driving machine.
-- Machine screws, self-tapping screws, etc.
6. When does the machine have multiple electric screwdrivers?
-- For high efficiency, we offer dual screwdriver for simultaneously fastening for the product in array position.
7. What does an electric screwdriver the machine use?
-- Currently, we are using the electric screwdriver from Kilews, Sudong, DEPRAG, DESOUTTER, MOUNTZTORQUE, HIOS, and Atlas.
8. What is the range of the tapped hole's depth on the products?
-- The range is about 20mm, depending on customer product and must be magnetic screw type.
9. What is the common problem during the fastening process?
-- There are five common problems could occur throughout the process such as misalignment entry, broken screw, damaged thread, missing part and floating screw.
10. What are the differences between SC-2 and GW-4 ?
-- GW using gravity to transfer the screw to the nozzle and push to release the screw. The screwdriver nozzle contacted with the product surface and it is likely to slightly damage the surface.
-- SC-2 using air blowing to transfer the screw to the nozzle and push button to release the screw.
11. How is dual rail working?
-- Our machine has a dual rails system to allow loading on the second rail simultaneously while the first rail is on the fastening process.
12. What is the purpose of one rail system?
-- One rail system occupy small workspace or bigger product.
13. Does the machine come with a warranty?
-- The machine comes with one year warranty excluding consumable parts.
14. How about after-sale service?
-- We provide remote video and 24hours telephone or you may visit our company. On-site service will be charged accordingly.
15. What is the size of the working base?
-- Working base size as stated for each machine. Fixture size should be in consideration. However, the size of products can be customized according to customers.
16. Does the enclosure include?
-- You may select a model with or without an enclosure.
17. What are the safety features of the machine?
-- The emergency button is accessible for all machines. The safety door is optional.
18. Is the screw driving system compatible with other robots?
-- Our screw driving system is compatible with the SCARA robot, 6 axles robot.
19. Can I be your distributor?
-- Yes, we are open to any company that would like to become our distributor except in certain areas we already have our own agent.
20. Do you provide a fixture for the machine?
-- Yes, we also can design the fixtures based on customer products. For example, a rolling fixture for multiple surfaces fastening.
21. What is the delivery term?
-- EXW, FOB, DAP, FCA.
-- Lead time is 20 business days.
Automatic screwing machine is also called automatic screw locking machine, automatic screw fastening machine, automatic screw tighten machine, automatic screw driving machine, industrial tightening system, etc, It is an automatic device that uses automatic equipment to replace manual work to take, place and tighten screws. It can also be used for column fastening with slight changes. Automatic assembly of small parts. It has been widely used abroad. At present, many domestic enterprises have broad application prospects. Mainly used in the production of auto parts, computers, displays, motors, lamps, mobile phones, printers, circuit boards, batteries, instruments, etc.. automatic assembly, which can greatly improve the production efficiency, reduce the production cost and improve the reliability
The system consists of automatic screw feeding, a pneumatic or electric screwdriver to combine the motion system to complete the screw fastening automatically. Widely used, with the following application characteristics:
1. Efficient batch operation;
2. High reliability and stability;
3. Intelligence: continuous feeding, constant torque, optional counting function, leak proof function, screw sliding and floating lock detection;
The automatic screw fastening machine can be used for general mobile phone cases, power adapters, PCB electronic products, electronic small devices, mobile phones. Small electronics such as telephone board, battery box, small household appliances, router, row plug, power supply, toys , automobile parts assembly, etc.. Electrical assembly products. High efficiency automatic screwing machine can save labor and improve efficiency for enterprises. Whether handheld or desktop screw machine, their core is to be able to automatically feed, automatic locking, automatic detection of unqualified screws, missing material alarm and so on. They can be chosen according to the characteristics of the product and screw.
Cost saving: one person can operate efficiently, and one person is equivalent to the efficiency of multiple people;
High efficiency: a single screw can be locked for 1.5 seconds at the fastest time to improve efficiency instantly;
Ultra clean: no longer directly contact with screws, to avoid the problem of rust caused by secondary hand pollution;
High quality: precise tightening of each screw;
Reliability: more than 20 hours a day;
Versatility: For products that lock the same screw, just replace the fixture and lock different products. Through simple programming. Put into production, which is very convenient for enterprises to organize production;
Good image: intelligent automation equipment makes the enterprise's production scene brand-new., and establishes the enterprise's high-tech image.
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