Automatic Epoxy Glues Adhesive Potting Machine for Two-Component Mixing Ab Glues

• Customization: Available
• After-sales Service: 24 Months
• Precision: High Precision
• Model NO.: TBS-PM-6331
• Certification: ISO, CE
• Warranty: 24 Months
• Automatic Grade: Automatic
• Installation: Vertical
• Driven Type: Electric
• Mixing Ratio: 1.00: 1 ~ 10.00: 1
• Potting Speed: 0.1g/Sec ~ 50g/Sec
• Ratio Accuracy: ±1%
• Operation Mode: Foot Switch Button
• Potting System: Ab Double-Liquid Pump Diaphragm Valve
• Automation Control Mode: PLC + Touch Screen
• Transport Package: Wooden Box
• Specification: L1300mm × W1200mm × H1618mm
• Trademark: Topbest
• Origin: China
• HS Code: 8424899990
• Production Capacity: 200 Sets Per Month

Product Description

Product Description

 

1	Multiple operating modes can be freely selected and switched. It can independently determine whether to pour A glue, B glue, or AB glue. It can also manually pour A glue or B glue or pour AB glue.
2.	Can store 100 sets of user data, and any set of data can be freely changed and called for execution.
3	Real-time monitoring of device operation. If there are any abnormalities, the system will automatically display abnormal information and trigger time, and automatically terminate the operation of the device to prevent damage. For certain abnormal alarms such as material shortage alarms, the alarm function can be temporarily turned off to facilitate tasks such as cleaning. For detailed instructions, please read the screen instructions.
4	Output counting and zeroing function.
5	Automatic and manual cleaning functions.
6	AB pump pulse coefficient setting guide function
7	The automatic switching function of three modes: glue filling, anti-curing, and cleaning can be interrupted at any time.
8	The sound and light alarm prompt and current working status display function of the combination of three color lights and buzzers
9	Fixed dispensing machine AB glue automatic dispensing function.
10	The manual and automatic anti-curing functions can prevent the glue from hardening after the machine stops dispensing for a period of time without being turned on.
11	Static and dynamic mixing methods can be selected
12	Touch screen real-time time display function
13	PLC I/O monitoring
14	Glue dispensing timing function
15	1-4 dispensing heads simultaneously dispense glue, and the dispensing speed of each dispensing head can be adjusted slightly
16	Property switching function for liquid level switch
17	Monitoring and protection of important parameter settings
18	The glue ratio is adjustable.
19	Two-mode, timed, and quantitative potting.
20	A system of metering, mixing, and potting.
21	Under Vacuum Debubble

Product Advantage

 

Introduction :

1. Working Mode: controlled by PLC module and touch screen.

2. High-precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Core metering pump specially designed for different glues from low to high viscosities. 4. Mix glue A & B more evenly; no more or no less for agent B.

Working principle :

Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tanks A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.

PLC Operation Controlling System

1 Dispensing volume is controlled by the speed of pump's motors ; Glue speed adjustable within the speed range . 

2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability. 

3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect . 

 4 Machine with gel resistance calculator , which prevent the mixture curing inside . 

5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement . 

6 Whole machine system and function is controlled by PLC and touch screen . 

7 Reserved PLC communication interface, which easy connecting with outside device . 

8 Equipped with a safety lock to prevent staff from wrong operation 
Array SET can achieve regular multi-point programming

1.Horizontal 2. Vertical:This line indicates the order in which the program is executed.1. Horizontally, the program starts from the starting point to the right of a dispensing point to start processing action;2 longitudinal, the procedure starts from the starting point to the first glue point below the processing action
2.Horizontal number:Number of groups of array (including reference groups) generated in the  horizontal direction
3.Vertical number:Number of groups of array (including reference groups) generated in the Vertical direction
4.Horizontal refer coordinates:For the reference coordinates generated by the transverse matrix, take the coordinates of the first dispensing point of the last set of matrices in the first row of the transverse matrix, as shown in the figure below:
5.Vertical refer coordinates:For the reference coordinates of the production of the longitudinal matrix, take the coordinates of the first dispensing point of the last set of matrix in the first row of the longitudinal matrix, as shown in the figure below:Parameter

ITEM	Parameter
Dimension	L 1300mm * W 1200mm * H 1618mm
External power	220V 50HZ
Glue viscosity range	MAX ≤ 50000cps
Proportional control system	Screw pump / Gear pump
Mixing method	Dynamic mixing /static mixing
Dispensing system	AB dual liquid precision suction valve body
Tank specification	Stainless steel pressure tank, tank A 30L, tank B 30L (Customized according to customer requirement)
Heating function	Customizable
Glue conveying hose	High-pressure discharge hose
Dispensing tip	1-2 dispensing tips
Anti-sedimentation function	Adjustable speed electric stirring
The automatic feeding function	5L stainless steel pressure pail
Working environment temperature	0-40 ° C humidity
Working environment humidity	20-91%
Working pressure	0.5-0.7Mpa

Tank system technology:
1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
2. Tank with motor stirrer that prevent the glue from sediment and keep the potting glue in a constant temperature.
3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeded through vacuum negative pressure.
5 Tank with pressure releasing ball valve; the bottom of tank reserved back-flow connector and river closure ball valve.6 Tank with a heater that can preheat materials to assure good flowability.
7 Tank with artificial feeding mouth that can be added glue appropriately manually.
8 Tank with silica-dryer which can prevent material, especially PU from crystallization.
9. Two cylinder plunger pumps work by durable motors.
10.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
11.Also Suitable for high viscosity glue: 50cps~35000cps.
12. Suitable for big flow dispensing or slight flow dispensing.
13. Suitable for frequent start and stop dispensing.
14. Anti-wear, Anti-corrosion, super long life time.

 

Application

1.Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....

2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling .... 3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....

Automatic AB Glue Epoxy Resin Dispensing Applicator Machine Glue Potting Machine 2K Dosing machine,adhesive dispenser machine Fully Automatic AB Potting Machine
Epoxy, silica gel, AB glue, PU and other glue which need matching 

Applicable material

1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .

 

Company Profile

Topbest Technology Limited was established in 2000, is a national level technology enterprise. has been committed to the development and manufacturing of automation equipment for 23 years, has obtained ISO9001, ISO14000 certificates, as well as multiple patents and software copyrights. Some products have also obtained CE certification. Provides professional solutions in automatic screw fastening machine, automatic soldering machines, automatic dispensing machines, labeling, SMT conveyors, and customized solutions. We adhere to serving our customers and providing them with the most competitive products in the most efficient manner

 

Certifications

 

 

 

Cooperation partners

 

FAQ

FAQ:

1.Q: Are you manufacturer or trading company?

We are manufacturer, we build the machine by our team. We have R&D team that can customize the machine based on customer requirement.

2.Q: Can you provide the quotation for your glue dispensing machine?

Thanks for your inquiry, before we can provide quotation, please share your glue data sheet especially viscosity of the glue use, glue dispensing volume ,glue packing and your product details so that we can give suitable solution. Highly appreciate if you can share the manual glue dispensing video. 

3.Q: Does our dispensing unit can be integrated with your platform?

It is workable, previously we have integrated dispensing valve with Vermes, Musashi and Nordson. Otherwise, please confirm signal type needed to be provided by us.

4.Q: How to control the amount of glue?

The amount of glue is controlled depends on valve used. Air pressure controller valve is less accurate. We can also control valve opening by using voltage or current signal to control the glue amount. Also we can change real time dispensing speed by changing PWM signal to control the excessive glue at corner side.

5.Q: What are the consumable parts of your machine?

Example for syringe system, we will provide 30 dispensing needle and 5 glue syringe for each machine. Others system will be negotiable with customer.

6.Q: How much is the transportation freight?

The freight depends on the quantity, weight, size and the destination port.

7.Q: How about the working life time of machine?

Normally, our machine can be used for over 5 years. Except for consumable parts, the other parts can be replaced for free of charge within one year.

8.Q: How can I trust your company and ensure to get the goods when i placed order from you?

We established since 2000 with 4000 square meter factory, supported by 100 employee. We also have 500 customer all around the globe.

9.Q: How about the package? Is it safe during the delivery?

All machine is packed by standard strong plywood with foam inside.

10.Q: What's your lead time?

15-20 working days depending to your quantity.

11.Q: Are the machine easy to use? If I have no experience, can i operate it well?

Did you provide the user manual and operating videos to support us?

Yes, our machine is designed easy to use. Normally, it will take you 2-3 hours to learn on how to operate, if you have experience on the similar machine, it will much faster to learn. We will provide the English user manual, and remote video support. If you still have problems, we will arrange on site support.

12.Q: If we come to your factory, will you provide the free training?

Yes, warmly welcome you to visit our factory, we will arrange the free training for you.

13.Q: How to avoid glue dripping or glue tail?

We retract back the glue after dispensed. We also reverse the path first before retract the glue dispensing needle.