Desktop 5-Axis Single Head Double Rail Automatic Soldering Machine / Soldering Robot

• Customization: Available
• Welding Spot Number: Multiple
• Max Temperature: 550
• Model NO.: Topbest-T-6331R
• Power: 500W
• Temperature Control: Controlling Temperature
• Type: Internal Heating
• Max. Product Size: 250*280mm
• Drive Mode: Stepping Motor + Synchronous Belt
• Positioning Precision: +/-0.02mm
• Air Source: 0.4-0.8 MPa
• Overall Weight: 80 Kg
• Transport Package: Wooden Box
• Specification: 930*630*810mm
• Trademark: Topbest
• Origin: China
• HS Code: 8515190090
• Production Capacity: 500 Pieces/Year

Product Description

Topbest-T-6331R
Desktop 5-Axis Single Head Dual Station Soldering Robot



The robotic soldering system mainly replaces hand soldering.






Parameters

Model	Topbest-T-6331R
Dimension (L*W*H) (mm)	915*600*880 mm
Weight(kg)	75 KG
Operation Range (X*Y*Z) (mm)	580*280*80mm
Axes	5 Axis (X, Y1, Y2, Z, R)
Control System	Motion Controller or PLC + Teach Pendant
Driving mode	Precision Stepping Motor+Timing belt
Move speed	X,Y 600-800MM/S,Z 400MM/S,
Solder wire	Φ0.4~1.2mm
Feeding Control	Precision Stepping Motor
Feeding speed	1-50MM/S
Feeding resolution	0.1MM
Repeated precision	+/-0.02MM
Heating power	150W
Power supply	AC 220V 50Hz (Optional)
Temperature control range	0-550C°
Temperature control accuracy	+/-1C°
Air pressure requirement	0.4 to 0.6MPa (4 to 6kg/cm2) as dry air
Control Panel	Teach pendant
External Interface	USB + RS232
Soldering Method	Dot Soldering/Drag Soldering
Smoke Purification Filter System	Option (Electricity / Compressed Air)
Iron Tip Cleaning	Air cleaning
Working Temperature	5-40C°
Working Humidity	20-90% RH

Features
1. Dual station available, the operator can prepare for a station when another is working.
2. Automatic solder wire feeding with notching.
3. Easy programming by teaching pendant.
4. Can perform dot soldering and slide soldering.
5. High precision temperature control and positioning system.
6. Fume extraction available.
7. Real-time monitoring on soldering iron tip. (Option)
8. CCD positioning (option).
9. Record soldering temperature (option)
10. Nitrogen protected soldering (option)


Video
https://topbest.en.made-in-china.com


Type of the robotic soldering machine



FAQ

1. Why Robotic Soldering?
  -- The main purpose it to replace manual soldering and give better in term of quantity and quality of production. It also due to Design For Manufacturing (DFM) which is wave soldering method cannot be done.

2. What are the advantage compared to wave soldering?
  -- Only small workspace needed
  -- Less electricity used 
  -- Avoid solder oxidized in tin bath from wave soldering process

3. How long for the soldering process?
  -- Solder time depends on solder point size. For example, smaller solder points need 0.6 seconds, larger solder points need two to three seconds.

4. What is the method for soldering?
  -- Our machine offers two methods of soldering which is point and slide soldering depend on soldering distribution.

5. When does the Z-axis need to rotate?
  -- Our machine offers Z-axis for rotationdepend on location of solder point.

6. Does the machine has dual-head for solder tip?
  -- For high efficiency, we offer dual head solder tip for simultaneously solder but Z-axes cannot do the rotation.

7. What is the heating system used?
  -- Currently we are using heating system from Weller's brand. But itis also compatible with Quick, Hakko and JBC brand.

8. How many rail systems offered?
  -- Our machine has dual rail system to allow loading on the second rail simultaneously while the first rail is on the soldering process.

9. What is the lifetime of a solder tip?
  -- Up to 30,000 solder point. Depends on temperature used and area of soldering points.
  -- The higher the temperatureuse, the shorter the lifespan of iron tips.
  -- The bigger the areaof soldering point, the shorter the lifespan of iron tip.

10. Does the machine come with warranty?
  -- The machine come with 1 year warranty excluding consumable part such as iron tip and solder wire. 6 months for heating

11. How about after sale service?
  -- We provide remote video and 24hours telephone or you may visitto our company. On site service will be charge accordingly.

12. What is the size of working base?
  -- Working base size as stated for each machine. However, size of product can be customized according customer.

13. Does the enclosure included?
  -- You may select model with or without enclosure.

14. What are the safety features of the machine?
  -- Emergency button is accessible for all machines. Safety door is optional.

15. Are the soldering system compatible with other robot?
  -- Our soldering system is compatible with SCARA robot, 6 AXIS robot.

16. Can i be your distributor?
  -- Yes, we are open to any company that would like to become our distributor except in certain area we already have our own agent.

17. Which spare part are included with the machine?
  -- The spare parts are Solder tip (10 units), feeding tube 1 set each solder wire diameter (1.2mm, 1mm, 0.8mm).

18. Do you provide fixture for the machine?
  -- Yes, we also can design the fixtures based on customer product.

19. What are the delivery term?
  -- EXW, FOB, DAP, FCA
  -- Lead time is 20 working days.