Manual screw fastening machine with auto screw shooting system
Parameters
| Model |
SC-2 |
| Dimension |
365mmX225mmX260mm |
| Applicable screw size |
M1-M4, total Length>1.2 times of diameter |
| Applicable products |
No obstruction around 10mm, hole depth less than 30mm |
| Conveying distance |
1-4m |
| Feeder volume |
M2*6,5000pcs. |
| KILEWS screwdriver |
Equipped base on torque |
| Versatility |
0.5mm Allow 0.5mm tolerance between the different screw |
| Net weight |
13kg |
| Power |
60W |
| Input voltage |
220V AC/50Hz(110V AC/60Hz) |
| Air pressure |
0.4~0.8Mpa |
| Work environment |
0~40ºC, Humidity 20%~95% |
Advantage
1. For manual screw fastening continuously.
2. No need for programming.
3. Automatic screw feeding ( Pneumatic ).
Features
1. Faster, versatile, rugged and are "automatic feeder ready"
2. Turbine feed, various shapes of screws automatically feed, sort and lock. One-handed operation.
3. High torque accuracy, convenient adjustment, ensure the quality of screw locking.
4. Small size, light weight, low noise, space saving, good mobility, easy maintenance.
5. Warning function (audible and visual alarm) when there is no screw.
6. High efficiency. You do not need to pick up the screws, just lock the screws at the screw holes.
7. Feed the sensors one by one to avoid repeated feeding.
8. The screws can be locked very quickly, locking about 60 screws per minute.
Conditions of Use
The screws used must meet the requirements:
(1) The total length (H) of the screw must be more than 1.2 times the diameter (D) of the screw head.
(2) Be Suitable for the M1-M4 screw.
(3) The total screw length(H)<=30mm and screw cap's diameter(D)>=2mm<=8mm.
FQA
1. Why is Robotic Screw driving machine?
-- To give better in term of quality such as same read out trace torque for each point of production.
-- Higher efficiency by reducing manpower at least one to three person.
2 What are the feeding types for the Robotic Screw Driving System?
-- We using the vibrator to sort the screw depending on screw type and size.
-- Firstly we using the pick and place of the screw presenter.
-- Another way is we using air blowing to feed directly to the screwdriver.
3. How to apply the screw to the product?
-- Mainly, we have 2 ways to screw the product which is magnetic for ferrous screw and vacuum for all material including ferrous, copper, stainless steel screw.
4. What kind of screws are fit for the air blowing type machine?
-- Screw models M1.4~ M4 are fit for air blowing feeding of screw driving machine.
-- Screw length must less than 16mm. If more than, the feeder needs to be customized.
-- The screw's length must be over 1.2 times of diameter for air blowing feeding type to prevent the screw from turn over inside the feeder's tube.
5. What kind of screws are fit for the screw presenter type machine?
-- Screw models M0.8 ~ M4 are fit for Magnetic, vacuum feeding of screw driving machine.
-- Machine screws, self-tapping screws, etc.
6. When does the machine have multiple electric screwdrivers?
-- For high efficiency, we offer dual screwdriver for simultaneously fastening for the product in array position.
7. What does an electric screwdriver the machine use?
-- Currently, we are using the electric screwdriver from Kilews, Sudong, DEPRAG, DESOUTTER, MOUNTZTORQUE, HIOS, and Atlas.
8. What is the range of the tapped hole's depth on the products?
-- The range is about 20mm, depending on customer product and must be magnetic screw type.
9. What is the common problem during the fastening process?
-- There are five common problems could occur throughout the process such as misalignment entry, broken screw, damaged thread, missing part and floating screw.
10. What are the differences between SC-2 and GW-4 ?
-- GW using gravity to transfer the screw to the nozzle and push to release the screw. The screwdriver nozzle contacted with the product surface and it is likely to slightly damage the surface.
-- SC-2 using air blowing to transfer the screw to the nozzle and push button to release the screw.
11. How is dual rail working?
-- Our machine has a dual rails system to allow loading on the second rail simultaneously while the first rail is on the fastening process.
12. What is the purpose of one rail system?
-- One rail system occupy small workspace or bigger product.
13. Does the machine come with a warranty?
-- The machine comes with one year warranty excluding consumable parts.
14. How about after-sale service?
-- We provide remote video and 24hours telephone or you may visit our company. On-site service will be charged accordingly.
15. What is the size of the working base?
-- Working base size as stated for each machine. Fixture size should be in consideration. However, the size of products can be customized according to customers.
16. Does the enclosure include?
-- You may select a model with or without an enclosure.
17. What are the safety features of the machine?
-- The emergency button is accessible for all machines. The safety door is optional.
18. Is the screw driving system compatible with other robots?
-- Our screw driving system is compatible with the SCARA robot, 6 axles robot.
19. Can I be your distributor?
-- Yes, we are open to any company that would like to become our distributor except in certain areas we already have our own agent.
20. Do you provide a fixture for the machine?
-- Yes, we also can design the fixtures based on customer products. For example, a rolling fixture for multiple surfaces fastening.
21. What is the delivery term?
-- EXW, FOB, DAP, FCA.
-- Lead time is 20 business days.
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