Desktop Automatic Screwing Machine Robotic Screw Fastening Machine with Electric Screwdriver

Product Description

Our company's automation equipment series, including dispensing machines, soldering machines, and screw fastening machines, are powerful assistants in improving production line efficiency and intelligence.
High speed and efficiency: The equipment adopts optimized operation paths to achieve ultra-high production pace, greatly improving unit time output, significantly better than manual operation.
Intelligent and Accurate: Equipped with visual positioning, it can automatically identify workpieces, accurately compensate for positional deviations, and monitor key parameters such as adhesive volume, soldering temperature, and screw torque online to ensure consistency and reliability in every operation.
Stable and reliable: Based on industrial grade hardware platform and modular design, the equipment has excellent stability and maintainability, effectively reducing equipment failure rate and downtime, and ensuring continuous and stable operation of the production line.
These devices, through highly integrated automation and intelligent technology, not only save you a lot of labor costs, but also ensure the stability of product quality, making them an ideal choice for the transformation and upgrading of modern manufacturing industry.


Parameters

Model		TBS-SX-6331
Dimension (L*W*H) (mm)		900*650*880mm
Weight(kg)		75 KG
Axes		4 Axis (X, Y1, Y2,Z)
Driving mode		Closed-loop Motor+Synchronous belt
Control mode		Microcontroller + Teach Pendant
Operation Range (mm)	X Axis	580mm
	Y1,Y2 Axis	280mm
	Z Axis	100mm
Maximum Speed	X Axis	600mm/S
	Y Axis	600mm/S
	Z Axis	400mm/S
Repeated precision	X Axis	±0.02mm
	Y Axis	±0.02mm
	Z Axis	±0.02mm
Memory		1000 Files
Teaching Method		Remote Teaching / Manual Data Input
Screwdriver brand		KILEWS / Japan HIOS / SD
Feeder mode		Pick & Place Type (Suction Type)
Max. load		15KG
Alarm system		Stripped alarm
Voltage		AC 110V/220V,50Hz/60Hz
Power Source		Electricity + Pneumatic
Air pressure requirement		0.4 to 0.8MPa as dry air
Working Temperature		0-40C°
Working Humidity		20-95% RH

   

Functions. 1. Wide universality, small in size, can cooperate with production line, convenient for product replacement. 2.With intelligent inspection function, inspection miss locked,unstable locked,loose screw and so on. 3. The Y axis can be made into double-station(that is, double Y axis),so the operator can load alternately. 5. High degree of automation, easy operation which the staff can master and debug quickly. 6. Accurate torsion, convenient adjustment, and the quality of lock is guaranteed. 7. Touch screen display or teach pendant programmable achieve more operations,Through a simple programming, can be put into production, convenient for production and management. 8. With the function of leak detection, once a screw did not fill in place it can fill continually or start alarm processing.

Advantages. Reduce cost:High-efficiency operation is achieved by only one person.one person's efficiency amounts to 3-5 persons' efficiency  High efficiency:the number of electric screwdriver of the Z axis is customizable according to customers' requirements. Several electric screwdrivers can work at the same time. More relax: single equipment for single worker, Just finished loading,Reduce the labor intensity of workers. Reliability:Automatic alarm system, working >20 hours Good image:Iintelligent automatic equipment presents a new appearance of production line in factories,which helps enterprises establish a image of high technology 6.Customization:Robot can be customized based on customers' requirements on products assembly.

Customer Visit

We have own factory and skilled workers,rich-experienced design team and good after service. We are a professional sales team with high efficiency, and endeavoring to provide satisfactory services to every of our customers as always.
Nearly every day from customers and abroad come to our factory, we arrange technicians to show the machine operation. Free training is available. Warmly welcome you to visit our factory! 

Certifications

FQA

1.  Why is Robotic Screw driving machine?
  -- To give better in term of quality such as same read out trace torque for each point of production.
  -- Higher efficiency by reducing manpower at least one to three person.

2  What are the feeding types for the Robotic Screw Driving System?
  -- We using the vibrator to sort the screw depending on screw type and size.
  -- Firstly we using the pick and place of the screw presenter.
  -- Another way is we using air blowing to feed directly to the screwdriver.

3. How to apply the screw to the product?
  -- Mainly, we have 2 ways to screw the product which is magnetic for ferrous screw and vacuum for all material including ferrous, copper, stainless steel screw.

4. What kind of screws are fit for the air blowing type machine?
  -- Screw models M1.4~ M4 are fit for air blowing feeding of screw driving machine.
  -- Screw length must less than 16mm. If more than, the feeder needs to be customized.  
  -- The screw's length must be over 1.2 times of diameter for air blowing feeding type to prevent the screw from turn over inside the feeder's tube.

5. What kind of screws are fit for the screw presenter type machine?
  -- Screw models M0.8 ~ M4 are fit for Magnetic, vacuum feeding of screw driving machine.
  -- Machine screws, self-tapping screws, etc.

6. When does the machine have multiple electric screwdrivers?
  -- For high efficiency, we offer dual screwdriver for simultaneously fastening for the product in array position.

7. What does an electric screwdriver the machine use?
  -- Currently, we are using the electric screwdriver from Kilews, Sudong, DEPRAG, DESOUTTER, MOUNTZTORQUE, HIOS, and Atlas.

8. What is the range of the tapped hole's depth on the products?
  -- The range is about 20mm, depending on customer product and must be magnetic screw type.

9. What is the common problem during the fastening process?
  -- There are five common problems could occur throughout the process such as misalignment entry, broken screw, damaged thread, missing part and floating screw.

10. What are the differences between SC-2 and GW-4 ?
  -- GW using gravity to transfer the screw to the nozzle and push to release the screw. The screwdriver nozzle contacted with the product surface and it is likely to slightly damage the surface.
  -- SC-2 using air blowing to transfer the screw to the nozzle and push button to release the screw.

11. How is dual rail working?
  -- Our machine has a dual rails system to allow loading on the second rail simultaneously while the first rail is on the fastening process.

12. What is the purpose of one rail system?
  -- One rail system occupy small workspace or bigger product.

13. Does the machine come with a warranty?
  -- The machine comes with one year warranty excluding consumable parts.

14. How about after-sale service?
  -- We provide remote video and 24hours telephone or you may visit our company. On-site service will be charged accordingly.

15. What is the size of the working base?
  -- Working base size as stated for each machine. Fixture size should be in consideration. However, the size of products can be customized according to customers.

16. Does the enclosure include?
  -- You may select a model with or without an enclosure.

17. What are the safety features of the machine?
  -- The emergency button is accessible for all machines. The safety door is optional.

18. Is the screw driving system compatible with other robots?
  -- Our screw driving system is compatible with the SCARA robot, 6 axles robot.


19. Can I be your distributor?
  -- Yes, we are open to any company that would like to become our distributor except in certain areas we already have our own agent.

20. Do you provide a fixture for the machine?
  -- Yes, we also can design the fixtures based on customer products. For example, a rolling fixture for multiple surfaces fastening.  

21. What is the delivery term?
  -- EXW, FOB, DAP, FCA.
  -- Lead time is 20 business days.